Course Overview
Hiqual UK Level 2 Award in Lock Out, Tag Out (LOTO) is designed to provide workers, supervisors, and maintenance personnel with the knowledge and practical awareness required for controlling hazardous energy during servicing and maintenance operations. The course covers identification of energy sources, correct isolation procedures, device application, regulatory requirements, and safe shutdown practices to prevent accidental energisation and enhance workplace safety.
Qualification Details
| Qualification Title | Level 2 Award in LOTO (Lock Out, Tag Out) |
|---|---|
| Total Credits | 10 |
| Guided Learning Hours | 30 |
| Qualification Time | 100 |
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No formal qualification is required, making this programme suitable for individuals seeking internationally recognised knowledge and practical skills in Lock Out, Tag Out (LOTO) procedures and hazardous energy control.
-
A Level 1 qualification in Basic Health and Safety Awareness, Working Safely, Machinery Safety, or an equivalent occupational safety qualification is beneficial but not mandatory.
-
Suitable for Maintenance Technicians, Electricians, Mechanical Technicians, Instrument Technicians, HSE Assistants, Safety Officers, Plant Operators, Machine Operators, Engineers, Supervisors, Contractors, and personnel responsible for equipment isolation and maintenance activities.
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Ideal for professionals working in manufacturing, oil and gas, petrochemical, chemical processing, power generation, mining, utilities, food processing, pharmaceuticals, construction, logistics, marine, and heavy engineering industries.
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Learners should possess a basic understanding of machinery operation, workplace hazards, safe systems of work, and maintenance activities involving hazardous energy.
-
Previous industrial experience in maintenance, engineering, production, utilities, electrical systems, or mechanical operations is advantageous but not mandatory.
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Applicants should possess sufficient English language proficiency to understand energy isolation procedures, permit-to-work documentation, equipment manuals, workplace instructions, and assessment requirements.
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Learners should normally be 16 years of age or above.
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Recognition of Prior Learning (RPL) may be considered in accordance with HiQual UK policies and recognised qualification frameworks.
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The programme is aligned with the principles of the Ofqual Regulated Qualifications Framework (RQF), ISO 45001:2018 Occupational Health and Safety Management Systems, OSHA 29 CFR 1910.147 – The Control of Hazardous Energy (Lockout/Tagout), recognised energy isolation principles, and international machinery safety practices.
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Introduction to Lock Out, Tag Out (LOTO)
Understanding the concept of LOTO, importance of energy control, and key terminology.
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Hazardous Energy Sources in the Workplace
Identifying types of energy (electrical, mechanical, hydraulic, pneumatic, etc.) and associated risks.
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LOTO Devices and Their Application
Familiarisation with locks, tags, hasps, isolating devices, and correct usage in procedures.
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Roles and Responsibilities in LOTO Systems
Defining duties for authorised employees, affected employees, supervisors and support staff.
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Legal and Regulatory Requirements for LOTO
Reviewing relevant laws, standards and employer obligations for energy control programmes.
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Implementing LOTO Procedures
Step-by-step process for shutdown, isolation, lock/tag application, verification, and re-energisation.
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Group LOTO and Shift Change Procedures
Managing multi-person lockouts, shift handovers, and continuity of energy isolation protection.
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Inspections, Audits and Program Review
Conducting periodic inspections, auditing LOTO systems and revising procedures for ongoing compliance.
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Emergency and Unexpected Energisation Scenarios
Responding to accidental re-energisation, investigation of incidents, and corrective actions.
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Training, Documentation and Continuous Improvement
Ensuring training of personnel, maintaining records of LOTO activities and integrating feedback for improvement.
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Enhances understanding of hazardous energy control and prevention of accidental equipment start-ups
-
Builds capability to implement and maintain effective LOTO programmes
-
Improves regulatory compliance and reduces risk of serious injury or fatality
-
Provides workers and supervisors with recognised credential in energy isolation safety
-
Strengthens overall workplace safety culture and operational reliability
-
Maintenance technicians and engineers working on equipment servicing
-
Machine operators and production staff involved in work requiring isolation of machinery
-
Safety officers, supervisors and team leaders overseeing maintenance operations
-
Contractors and subcontractors in industrial, manufacturing, construction or utility settings
-
New entrants needing basic awareness of hazardous energy control
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Assessment Format: Multiple Choice Questions (MCQs)
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Total Questions: 30
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Passing Marks: 70%
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Duration: 60 minutes
-
Mode of Exam: Online or Paper-Based
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Result Criteria: Pass or Fail (Program ID not mentioned on the exam paper)
To deliver this Qualification, HiQual UK Approved ATPs must demonstrate the capability to deliver, assess, and internally quality assure qualifications in line with recognised regulatory principles and the expectations of the Regulated Qualifications Framework (RQF).
Approved centres must operate effective systems to ensure the validity, reliability, fairness, consistency, and security of assessment.
1. Centre Recognition and Legal Compliance
Centres must be formally recognised by HiQual UK prior to the delivery or assessment of any
qualification. To maintain recognition, centres must:
Be a legally constituted organisation operating in compliance with applicable legislation and
regulatory
requirements.
Demonstrate effective governance, management oversight, and clear lines of accountability.
Comply with all HiQual UK policies, procedures, and conditions of centre recognition.
Notify HiQual UK promptly of any material changes that may affect delivery, assessment, or internal
quality assurance arrangements.
2. Resources, Facilities, and Learning Environment
Centres must ensure that sufficient and appropriate resources are in place to support learning and
assessment. This includes:
Learning environments appropriate to the mode of delivery, including classrooms and, where
applicable,
specialist or practical facilities.
Access to learning and assessment resources that enable learners to meet qualification outcomes.
Secure systems for managing learner data, assessment records, and certification claims.
Arrangements that support equality of access and reasonable adjustments for learners where required.
3. Staff Competence and Occupational Expertise
Centres must ensure that all staff involved in delivery, assessment, and internal quality assurance
are
competent and suitably qualified. Centres must:
Appoint tutors with appropriate subject knowledge, teaching competence, and relevant occupational or
professional experience.
Ensure assessors are trained and competent in applying HiQual UK assessment requirements and
standards.
Appoint a qualified Internal Quality Assurer (IQA) responsible for monitoring assessment practice
and
decisions.
Maintain records of staff qualifications, experience, training, and continuing professional
development
(CPD).
4. Assessment Practice and Internal Quality Assurance (IQA)
Centres must operate robust internal quality assurance systems to ensure assessment integrity.
Centres
must:
Ensure assessment is valid, fit for purpose, and conducted in line with HiQual UK requirements.
Implement effective IQA procedures to monitor assessor performance and confirm the consistency of
assessment decisions.
Maintain accurate, complete, and auditable records of learner registration, assessment evidence, and
outcomes.
Carry out regular internal reviews and standardisation activities to support continuous improvement.
5. Integrity, Risk Management, and Malpractice
Centres must take appropriate measures to protect the integrity of assessment. Centres must:
Maintain policies and procedures for the prevention, identification, and management of malpractice
and
maladministration.
Ensure secure handling, storage, and retention of assessment materials and learner evidence.
Report any suspected or confirmed malpractice to HiQual UK in accordance with published procedures.
6. Health, Safety, Safeguarding, and Learner Protection
Centres must provide a safe, inclusive, and supportive learning environment. Centres must:
Comply with applicable health and safety and safeguarding legislation.
Conduct risk assessments for learning activities, particularly where practical or technical work is
involved.
Maintain procedures to safeguard learner welfare and wellbeing.
7. Learner Information, Support, and Fair Treatment
Centres must ensure learners are informed, supported, and treated fairly. Centres must:
Provide clear and accurate information on programme requirements, assessment methods, and
certification.
Ensure learners receive timely and constructive feedback on assessment outcomes.
Operate transparent complaints and appeals procedures aligned with HiQual UK requirements.
Manage learner information securely in compliance with data protection legislation.
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Level 2 Award in Machinery Safety.
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Level 2 Award in Risk Assessment.
-
Level 2 Certificate in Job Safety Analysis (JSA).
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Level 2 Certificate in Root Cause Analysis (RCA) Training.
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Level 2 Award in HSE Management.
-
Level 3 Certificate in Occupational Health and Safety.
-
Level 3 Advanced Diploma in Industrial Safety.
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HSE Supervisor (Health, Safety & Environment).
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ISO 45001 Internal Auditor Certification.
-
ISO 45001 Lead Auditor Certification.
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Professional development in:
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Permit to Work (PTW)
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Energy Isolation Management
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Electrical Safety
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Mechanical Isolation
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Process Safety Management (PSM)
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Machine Guarding
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Confined Space Entry
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Incident Investigation and Root Cause Analysis
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Risk Assessment
-
Contractor Safety Management
-
Operational Safety Leadership
-
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Career opportunities include:
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LOTO Authorised Person
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Maintenance Safety Technician
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HSE Officer
-
Safety Officer
-
Maintenance Supervisor
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Mechanical Technician
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Electrical Technician
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Plant Safety Coordinator
-
Reliability Engineer
-
Process Safety Technician
-
Industrial Safety Officer
-
Compliance Officer
-
Frequently Asked Questions
Find answers about this qualification, assessment and certification.
-
No formal qualification is required, making this programme suitable for individuals seeking internationally recognised knowledge and practical skills in Lock Out, Tag Out (LOTO) procedures and hazardous energy control.
-
A Level 1 qualification in Basic Health and Safety Awareness, Working Safely, Machinery Safety, or an equivalent occupational safety qualification is beneficial but not mandatory.
-
Suitable for Maintenance Technicians, Electricians, Mechanical Technicians, Instrument Technicians, HSE Assistants, Safety Officers, Plant Operators, Machine Operators, Engineers, Supervisors, Contractors, and personnel responsible for equipment isolation and maintenance activities.
-
Ideal for professionals working in manufacturing, oil and gas, petrochemical, chemical processing, power generation, mining, utilities, food processing, pharmaceuticals, construction, logistics, marine, and heavy engineering industries.
-
Learners should possess a basic understanding of machinery operation, workplace hazards, safe systems of work, and maintenance activities involving hazardous energy.
-
Previous industrial experience in maintenance, engineering, production, utilities, electrical systems, or mechanical operations is advantageous but not mandatory.
-
Applicants should possess sufficient English language proficiency to understand energy isolation procedures, permit-to-work documentation, equipment manuals, workplace instructions, and assessment requirements.
-
Learners should normally be 16 years of age or above.
-
Recognition of Prior Learning (RPL) may be considered in accordance with HiQual UK policies and recognised qualification frameworks.
-
The programme is aligned with the principles of the Ofqual Regulated Qualifications Framework (RQF), ISO 45001:2018 Occupational Health and Safety Management Systems, OSHA 29 CFR 1910.147 – The Control of Hazardous Energy (Lockout/Tagout), recognised energy isolation principles, and international machinery safety practices.
-
Enhances understanding of hazardous energy control and prevention of accidental equipment start-ups
-
Builds capability to implement and maintain effective LOTO programmes
-
Improves regulatory compliance and reduces risk of serious injury or fatality
-
Provides workers and supervisors with recognised credential in energy isolation safety
-
Strengthens overall workplace safety culture and operational reliability
-
Assessment Format: Multiple Choice Questions (MCQs)
-
Total Questions: 30
-
Passing Marks: 70%
-
Duration: 60 minutes
-
Mode of Exam: Online or Paper-Based
-
Result Criteria: Pass or Fail (Program ID not mentioned on the exam paper)
-
Maintenance technicians and engineers working on equipment servicing
-
Machine operators and production staff involved in work requiring isolation of machinery
-
Safety officers, supervisors and team leaders overseeing maintenance operations
-
Contractors and subcontractors in industrial, manufacturing, construction or utility settings
-
New entrants needing basic awareness of hazardous energy control
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