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Pressure Vessel and Boiler Safety

Pressure Vessel and Boiler Safety

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Course Overview

HiQual UK delivers the Diploma in Pressure Vessel and Boiler Safety program, designed for mechanical engineers, plant supervisors, and safety inspectors responsible for the safe design, operation, and maintenance of pressure vessels and boilers. It emphasizes design standards, inspection procedures, corrosion control, and compliance with international safety regulations. Participants will gain the competence to manage vessel and boiler operations safely, conduct inspections, and ensure compliance with ASME Boiler & Pressure Vessel Codes.

Qualification Details

Qualification Title Pressure Vessel and Boiler Safety
Total Credits 120
Guided Learning Hours 480
Qualification Time 1200
  1. Introduction to Pressure Vessels and Boilers Overview of vessel and boiler applications, types, and safety considerations.

  2. Pressure Vessel Design & Construction Materials, fabrication methods, and design principles for safe operation.

  3. Standards Boiler Design & Fabrication Boiler design requirements, fabrication techniques, and compliance standards.

  4. Pressure Vessel and Boiler Operation Principles Operating conditions, monitoring systems, and performance optimization.

  5. Pressure Relief Devices and Safety Valves Types of relief devices, valve sizing, and overpressure protection.

  6. Boiler Water Treatment & Corrosion Control Water chemistry, treatment methods, and corrosion prevention strategies.

  7. Inspection and Testing of Pressure Vessels & Boilers Hydrostatic testing, NDT techniques, and routine inspection procedures.

  8. Maintenance & Repair Procedures Preventive maintenance, repair methods, and lifecycle management.

  9. ASME Boiler and Pressure Vessel Codes & Regulations ASME BPVC requirements, OSHA guidelines, and ISO compliance frameworks.

  10. Emergency Response and Shutdown Procedures Incident response, shutdown protocols, and safety contingency planning.

  • Builds competence in safe design, operation, and maintenance of vessels and boilers

  • Enhances compliance with ASME BPVC, OSHA, API, and ISO standards

  • Strengthens skills in inspection, testing, and corrosion control

  • Provides tools for risk management, emergency response, and documentation

  • Offers recognized certification to support careers in mechanical safety, inspection, and industrial compliance

  • Mechanical engineers and plant supervisors

  • Safety inspectors and compliance officers

  • Oil & gas, chemical, and power industry professionals

  • Individuals progressing from Level 3 or 4 technical qualifications in mechanical or safety engineering

  • Assessment Type: Written exam + practical inspection assessment + project

  • Format: MCQs, essay‑style questions, inspection tasks, and applied project work

  • Total Questions: 80 theory + 1 practical assessment + 1 project submission

  • Passing Score: 70%

  • Duration: 5 days (35–40 hours total)

  • Certification: Diploma in Pressure Vessel and Boiler Safety (PVBS)

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